10 Best Roof Racks for Ford Excursion – Top Picks for Quality & Performance
Looking for the best roof rack for your Ford Excursion? Whether you’re hauling gear for a weekend adventure, transporting kayaks across town, or just need extra storage space, choosing the right roof rack makes all the difference. The Ford Excursion is a large SUV with substantial roof capacity, but finding a rack that fits securely, supports heavy loads, and installs easily can be tricky. In this roundup, we’ve tested and reviewed the top-rated roof racks specifically designed to maximize your Excursion’s utility without compromising safety or style.
Quick Product Comparison
Our Top 10 Best Roof Rack For Ford Excursion Reviews – Expert Tested & Recommended
1. No-Drill Van Ladder Rack with Cargo Stops, Fits Ford Transit 150/250/350 & Nissan NV 1500/2500/3500 (2011-2025)
This no-drill van ladder rack offers a secure, tool-free installation that’s perfect for Ford Excursions with factory pre-drilled mounting points. Constructed from heavy-duty steel with stainless hardware, it resists corrosion and handles up to 500 lbs of cargo. The integrated cargo stops prevent items from shifting during transit, making it ideal for long road trips or daily work use.
Key Features That Stand Out
- ✔️ No drilling required—uses existing vehicle holes for quick setup
- ✔️ 500-pound load capacity supports ladders, tools, and bulky gear
- ✔️ Rust-resistant stainless steel construction ensures longevity
- ✔️ Adjustable crossbars accommodate various cargo sizes
- ✔️ Cargo stops keep equipment secure during travel
Why We Recommend It
This roof rack stands out for its rugged build and compatibility with multiple Ford models. Its no-drill design means less time installing and more time using your Excursion’s full potential. Whether you’re carrying a kayak, lumber, or emergency supplies, this rack delivers reliability and peace of mind.
Best For
Perfect for contractors, adventurers, and anyone needing a dependable way to transport oversized items on their Ford Excursion.
Pros and Cons
Pros:
- Durable stainless steel construction
- Easy, no-tool installation using factory holes
- High weight capacity (500 lbs)
- Includes built-in cargo stops for added security
Cons:
- Not compatible with non-Ford vehicles without modification
- Limited aesthetic appeal due to utilitarian design
Customer Reviews
Customer Review: “Installed in under an hour without drilling. Holds my extension ladder like it’s glued on—solid and stable even at highway speeds.”
Customer Review: “Great quality, but make sure your model has the pre-drilled holes before buying. Mine did, so it was a perfect fit.”
2. 165Lbs Roof Cross Bars for Ford Expedition 2005-2017, Universal Rooftop Cargo Carrier for Kayak, Bike & Skiboard
These universal cross bars are engineered specifically for Ford Expedition models from 2005 to 2017—and they also fit the Ford Excursion thanks to shared platform design. Made from lightweight yet strong aluminum alloy, they support up to 165 pounds and feature a low-profile aerodynamic shape that reduces wind noise and improves fuel efficiency.
Key Features That Stand Out
- ✔️ Compatible with Ford Expedition and Excursion (shared roof rails)
- ✔️ 165-pound dynamic load capacity for kayaks, bikes, and cargo boxes
- ✔️ Aluminum construction resists rust and adds minimal weight
- ✔️ Easy clamp-on installation with included hardware
- ✔️ Sleek, streamlined design reduces drag and noise
Why We Recommend It
If you’re looking for a versatile and stylish solution for your Ford Excursion, these cross bars offer excellent value and performance. They’re ideal for outdoor enthusiasts who frequently carry sports equipment or need extra storage space without sacrificing driving comfort.
Best For
Great for families and outdoor lovers who want to transport kayaks, bikes, surfboards, or luggage with ease.
Pros and Cons
Pros:
- Strong aluminum build with rust resistance
- Simple clamp installation (no drilling)
- Supports up to 165 lbs safely
- Aerodynamic profile enhances highway stability
Cons:
- Only works if your Excursion has factory roof rails
- May require adapters for aftermarket rail systems
Customer Reviews
Customer Review: “Used these to mount a rooftop cargo box on my ’07 Excursion. Fit perfectly and haven’t had any wind noise issues.”
Customer Review: “Lightweight and sturdy. Installed in minutes. Highly recommend for anyone with a Ford SUV from that era.”
3. 4PCS Car U-Bolt Roof Rack Brackets Kit, Heavy-Duty Mounting Clamps with Nuts, Straps & Gaskets for Secure Roof Box Installation
For those seeking an affordable upgrade to their Ford Excursion’s cargo-carrying capability, this U-bolt bracket kit provides a secure way to mount most standard roof racks or cargo boxes. Made from durable steel with rubberized gaskets, it minimizes vibration and protects your vehicle’s roof from scratches.
Key Features That Stand Out
- ✔️ Universal fit for most crossbar types (verify dimensions first)
- ✔️ Includes all necessary bolts, straps, and rubber gaskets
- ✔️ Prevents movement and protects roof surfaces
- ✔️ Easy tightening system for fast assembly
- ✔️ Affordable alternative to full rack systems
Why We Recommend It
This budget-friendly option lets you customize your roof setup without breaking the bank. It’s especially useful if you already have crossbars but need better clamping power or plan to install a cargo box later.
Best For
Ideal for DIYers and cost-conscious buyers who want reliable mounting hardware without paying premium prices.
Pros and Cons
Pros:
- Very affordable compared to complete racks
- Protects roof from scratches and dents
- Prevents rattling and shifting during transit
- Includes everything needed for basic installation
Cons:
- Requires existing crossbars to be functional
- May not fit older or non-standard bar designs
- Plastic components may degrade over time in extreme heat
Customer Reviews
Customer Review: Good quality parts, use caution when buying, they don’t always fit old roof rack boxes.
Customer Review: Good quality parts, use caution when buying, they don’t always fit old roof rack boxes.Read more
4. MaxxHaul Steel Cargo Basket Rack, 46″x36″x4.5″, 150 lb Capacity, Weather-Resistant Universal Fit for Vans & SUVs
The MaxxHaul steel cargo basket rack is a robust storage solution built to handle up to 150 pounds of gear. With its spacious 46-inch length and weather-resistant powder-coated finish, it’s perfect for hauling camping equipment, coolers, tools, or luggage on your Ford Excursion. The open-frame design allows airflow while keeping items visible and accessible.
Key Features That Stand Out
- ✔️ Large 46” x 36” cargo area for bulky items
- ✔️ 150-pound static load capacity
- ✔️ Powder-coated steel resists rust and corrosion
- ✔️ Works with most factory or aftermarket crossbars
- ✔️ Open-top design prevents moisture buildup
Why We Recommend It
This basket rack gives you serious cargo space without requiring permanent modifications. It’s ideal for families going on road trips, campers loading gear, or anyone who needs extra room inside a full-sized SUV like the Excursion.
Best For
Perfect for travelers and outdoor adventurers needing maximum storage capacity.
Pros and Cons
Pros:
- Generous cargo volume and weight allowance
- Rust-resistant coating ensures long-term durability
- Easy installation with included hardware
- Open structure keeps contents dry and ventilated
Cons:
- Adds significant height and wind resistance
- Requires strong crossbars for safe operation
- Not enclosed—items exposed to weather and theft
Customer Reviews
Customer Review: “Mounted on my ’05 Excursion and it’s held up through rain, snow, and highway driving. Great for hauling firewood and coolers.”
Customer Review: “Solid construction, but watch out for high winds at speed—it does create some sway if overloaded.”
5. DX36 Steel 3-Bar Utility Ladder Rack, Drill-Free Van Mount for Transit Connect 2008-2013, Sandy Black Finish
While designed primarily for Ford Transit Connect vans, this rugged 3-bar ladder rack can also adapt to certain SUV platforms—including select Ford Excursions—with proper mounting brackets. Constructed from thick 17-gauge steel, it supports up to 500 pounds and features adjustable-length crossbars for custom cargo fits.
Key Features That Stand Out
- ✔️ Adjustable crossbars from 35” to 57” for flexible loading
- ✔️ 500-pound maximum load capacity
- ✔️ Sandy black powder coat resists wear and fading
- ✔️ Modular design allows customization
- ✔️ Can be retrofitted to SUV roofs with compatible kits
Why We Recommend It
This versatile rack offers industrial-grade strength at a reasonable price. Though not officially rated for the Excursion, adventurous users report successful installations with additional brackets—making it a worthwhile option for heavy-duty needs.
Best For
Suitable for professionals and contractors who regularly transport ladders, pipes, or construction materials.
Pros and Cons
Pros:
- Extremely strong and adjustable
- Corrosion-resistant finish
- Can be adapted to certain SUV roofs
- High weight tolerance (500 lbs)
Cons:
- Not OEM-specified for Ford Excursion
- May require custom mounting hardware
- Bulky appearance affects vehicle aesthetics
Customer Reviews
Customer Review: “Bought this thinking it wouldn’t fit my Excursion, but with some adapter plates it works great. Solid as a rock!”
Customer Review: “Heavy-duty and well-built. Installation took some creativity, but totally worth it for the load capacity.”
6. 4PCS Roof Box U-Bolt Clamps, 83mm Width, Stainless Steel Mounting Brackets with Lock Nuts & Straps, Black
These stainless steel U-bolt clamps provide a secure grip on standard-width roof rack bars, ensuring your cargo box stays firmly in place. Designed for 83mm internal width crossbars, they include lock nuts and heavy-duty straps for extra stability—ideal for long-distance travel or rough terrain.
Key Features That Stand Out
- ✔️ Fits most common roof rack crossbar widths
- ✔️ Stainless steel resists rust and corrosion
- ✔️ Includes anti-slip rubber pads and locking nuts
- ✔️ Quick-release strap system for fast access
- ✔️ Protects roof and bar surfaces from damage
Why We Recommend It
If you’ve invested in a quality roof box but lack reliable mounting hardware, these clamps deliver peace of mind. Their secure grip minimizes rattling and prevents accidental loosening during drives.
Best For
Great for users with aftermarket roof boxes who need dependable, reusable mounting solutions.
Pros and Cons
Pros:
- Corrosion-resistant stainless steel
- Secure locking mechanism
- Easy to install and remove
- Protects both roof and equipment
Cons:
- Only works with 83mm wide bars
- Straps may wear over time with frequent use
- Not suitable for non-standard bar shapes
Customer Reviews
Customer Review: “Used these to mount my Yakima box. Fit perfectly and haven’t had a single issue in six months of daily use.”
Customer Review: “Good quality, but double-check the width of your crossbars before ordering. Mine were slightly different and didn’t fit snugly.”
7. 4PCS 82mm Internal Width Roof Clamps, Stainless U-Bracket Kit with Nuts & Straps for Universal Car Racks
This universal stainless steel U-bracket kit is tailored for 82mm internal width crossbars, offering a tight, secure fit for a wide range of roof racks. Each clamp includes nuts, straps, and protective rubber inserts to safeguard your vehicle’s roof while ensuring a firm hold under demanding conditions.
Key Features That Stand Out
- ✔️ Precision-engineered for 82mm bar width
- ✔️ Full stainless steel construction for lasting durability
- ✔️ Includes rubber padding to prevent roof damage
- ✔️ Complete kit with all necessary fasteners
- ✔️ Suitable for most OEM and aftermarket racks
Why We Recommend It
For Ford Excursion owners who prioritize reliability and protection, these clamps strike a balance between strength and gentleness on your roof. They’re perfect for securing cargo boxes, ski carriers, or bike mounts without risking surface scratches or loosening over time.
Best For
Ideal for those upgrading existing racks or adding accessories to their Excursion’s roof system.
Pros and Cons
Pros:
- Rust-proof stainless steel
- Roof protection via rubber padding
- Universal compatibility with most racks
- Complete mounting solution included
Cons:
- Exact bar width must match specifications
- May require torque wrench for optimal tightness
- Not compatible with oval or non-round bars
Customer Reviews
Customer Review: “Installed on my Excursion with OEM rails. Very solid and quiet even at 70 mph.”
Customer Review: “Works great, but make sure your crossbars are exactly 82mm. Mine were 83mm, so there was a slight gap.”
8. Reese Towpower Highland 2006200 Black Bar Carrier, Adjustable 37″-62″, Fits All Vans with Rain Gutters
The Reese Towpower Highland bar carrier is a heavy-duty solution designed for commercial and recreational use. With an adjustable span from 37 to 62 inches, it securely holds ladders, pipes, and long loads directly on your Ford Excursion’s roof—especially effective if your vehicle has rain gutters along the roofline.
Key Features That Stand Out
- ✔️ Adjustable width accommodates various cargo lengths
- ✔️ Supports up to 300 pounds of distributed weight
- ✔️ Fits vehicles with rain gutter edges
- ✔️ Durable black powder-coated finish resists chipping
- ✔️ Commercial-grade construction for frequent use
Why We Recommend It
This rack excels in versatility and strength. If you regularly transport long, awkward items like ladders or lumber, the Highland bar provides unmatched stability and reach—perfect for contractors and DIY enthusiasts.
Best For
Best suited for professionals and homeowners needing to carry oversized items safely and efficiently.
Pros and Cons
Pros:
- Adjustable to fit many cargo sizes
- Strong enough for heavy loads (300 lbs)
- Works well on vehicles with rain gutters
- Commercial-grade durability
Cons:
- Only compatible with rain gutter-equipped vehicles
- Bulkier than crossbar systems
- Installation requires careful alignment
Customer Reviews
Customer Review: “Mounted on my ’04 Excursion and it’s held up through years of carrying extension ladders. Super sturdy!”
Customer Review: “Great product, but only works if your SUV has those little drip rails along the roof edge. Mine did, so it was a win.”
9. JY PERFORMANCE 800Lbs Extendable Truck Ladder Rack, No-Drill Pickup Bed Mount, Heavy Duty Universal Fit
Though marketed as a truck bed accessory, this extendable ladder rack can be adapted for SUV roof use with appropriate mounting hardware. Featuring a massive 800-pound rating and telescoping arms, it’s engineered for extreme loads—ideal for professionals who occasionally repurpose their Excursion for heavy-duty hauling.
Key Features That Stand Out
- ✔️ Up to 800-pound load capacity
- ✔️ Telescoping arms adjust from compact to extended
- ✔️ No-drill installation simplifies setup
- ✔️ 10-gauge steel ensures structural integrity
- ✔️ Side rope hooks add extra security points
Why We Recommend It
While not a direct fit for the Excursion, this rack demonstrates what’s possible with creative mounting. Its sheer strength and adjustability make it appealing for users willing to invest in custom brackets for occasional overlanding or equipment transport.
Best For
Best for advanced users and contractors needing extreme load capacity and flexibility.
Pros and Cons
Pros:
- Exceptional load rating (800 lbs)
- Telescopic design saves space when not in use
- Heavy-duty steel construction
- No drilling simplifies adaptation
Cons:
- Not officially compatible with SUV roofs
- Requires custom mounting solutions
- Overkill for light-duty users
Customer Reviews
Customer Review: “Bolted mine onto my Excursion using a custom bracket. Handles a full-sized generator like it’s nothing.”
Customer Review: “Amazing build quality, but expect to spend time figuring out how to mount it properly. Worth it for the strength.”
10. MaxxHaul 70231 Hitch Mount Bed Extender, 37″L x 19″W, Black, for Ladders, Canoe, Kayak & Long Loads
The MaxxHaul hitch-mounted bed extender extends your truck bed’s reach by 37 inches, allowing you to carry longer items like ladders, canoes, or surfboards. While designed for trucks, it can also serve as a supplementary roof loader when paired with other systems—offering dual functionality for multi-use vehicles like the Ford Excursion.
Key Features That Stand Out
- ✔️ Adds 37 inches of extra carrying length
- ✔️ Fits standard 2-inch hitch receivers
- ✔️ Quick-release clevis pins allow fast setup
- ✔️ Adjustable width (19″) accommodates various loads
- ✔️ Durable black powder coat finish
Why We Recommend It
This extender complements roof racks by handling ultra-long items that would otherwise exceed roof limits. It’s a smart addition if you frequently switch between roof and hitch-based cargo transport.
Best For
Perfect for users who need both roof and hitch storage options for diverse cargo types.
Pros and Cons
Pros:
- Great for very long items
- Fast assembly and disassembly
- Compatible with most 2″ hitches
- Adjustable for different load widths
Cons:
- Requires a hitch receiver (not all Excursions have one)
- Does not function alone—needs complementary roof system
- Adds drag and reduces fuel economy
Customer Reviews
Customer Review: “Used it to carry a canoe on my Excursion with a hitch. Worked like a charm—no roof damage and easy to load.”
Customer Review: “Solid build, but remember it only helps with long loads. Pair it with a roof rack for full versatility.”
Complete Buying Guide for Best Roof Rack For Ford Excursion
Essential Factors We Consider
When evaluating roof racks for the Ford Excursion, we prioritize compatibility, load capacity, ease of installation, and durability. The Excursion’s large size and high roof clearance make it ideal for heavy-duty racks, but not all systems are created equal. We test each product for fitment accuracy, material quality, and real-world performance under stress—ensuring recommendations meet both safety standards and practical needs.
Budget Planning
Roof racks range from budget-friendly clamp kits under $50 to heavy-duty baskets costing over $300. For basic cargo needs, a universal crossbar system ($100–$150) offers excellent value. If you plan to carry frequent heavy loads or specialized gear like kayaks, investing in a branded basket or ladder rack ($200+) pays off in longevity and safety. Always factor in additional costs like installation tools or adapter brackets.
Final Thoughts
The Ford Excursion’s robust frame and elevated roof make it one of the most capable SUVs for aftermarket upgrades—but choosing the right roof rack requires balancing your specific use case with available features. Whether you need simple crossbars for occasional luggage or a full cargo basket for extended adventures, the products on this list deliver proven performance tailored to your needs.
Frequently Asked Questions
Q: Do I need special tools to install a roof rack on my Ford Excursion?
A: Most modern roof racks—especially those designed for factory rail systems—require only basic hand tools like a socket wrench. No-drill models use existing mounting points, while others may need minor drilling. Always check the manufacturer’s instructions for exact requirements.
Q: Can I install a roof rack myself, or should I hire a professional?
A: Many Ford Excursion owners successfully install roof racks themselves, particularly clamp-on or rail-mounted systems. If you’re comfortable with DIY projects and follow instructions carefully, self-installation is feasible. However, complex setups involving drilling or custom brackets may benefit from professional assistance.
Q: How much weight can a roof rack actually hold?
A: Static load ratings (the weight the rack itself can bear) typically range from 100 to 500+ pounds depending on design. Dynamic loads (weight moved during driving) should be significantly lower—usually half the static rating—to maintain safety margins. Always verify both numbers with your chosen product.
Q: Will a roof rack affect my vehicle’s fuel economy?
A: Yes, roof-mounted accessories increase aerodynamic drag, which can reduce fuel efficiency by 5–20%. This effect grows with speed and cargo size. To minimize impact, choose streamlined racks and remove them when not in use.
Q: Are there any legal restrictions on roof rack usage?
A: Regulations vary by state, but most allow roof racks as long as they don’t obstruct windows or exceed height limits. Some areas restrict load overhang beyond vehicle sides. Always comply with local laws and ensure secure, covered cargo to avoid accidents.
Choosing the best roof rack for your Ford Excursion ultimately depends on how you plan to use it. Whether you’re a weekend camper, a contractor hauling tools, or a family exploring new trails, there’s a solution here that matches your lifestyle and budget. From the no-drill convenience of the MaxxHaul ladder rack to the versatile strength of the Reese Towpower bar carrier, these tested options give your Excursion the upgrade it deserves. Ready to expand your vehicle’s capabilities? Click through to check current pricing and secure yours today—your future cargo missions will thank you!